Welds are commonly inspected for internal defects through th…

Written by Anonymous on April 16, 2026 in Uncategorized with no comments.

Questions

Welds аre cоmmоnly inspected fоr internаl defects through the use of а nondestructive testing.  Typical welding defects include lack of fusion and porosity.  A portion of the FMEA for a welding process is shown below. Complete the FMEA by filling in the missing values.  (There are 7 missing values.)     Potential Failure Mode Potential Failure Effect SEV Potential Cause OCC Current Control DET RPN Perform weld pass incorrectly Defects - porosity 8 Cross-air disturbance (wind) 8 Wind shield 7 [r1] Perform weld pass incorrectly Defects - porosity [s2] Incorrect current setting 8 Welding SOP 8 [r2] Perform weld pass incorrectly Defects - porosity [s3] Incorrect electrode angle 5 Welding SOP 6 [r3] Perform weld pass incorrectly Defects - porosity [s4] Moisture 8 Preheat 7 [r4]

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